TROY — From their humble beginnings creating their biodegradable mushroom-based material under their beds, Rensselaer Polytechnic Institute alums Gavin McIntyre and Eben Bayer have developed a company that’s now garnering major attention throughout the shipping industry.
With their product EcoCradle, a biodegradable packaging material made from agricultural by-products, Ecovative Design has landed a contract with Steelcase, one of the largest manufacturers of office furniture and related materials.
“We’re really a replacement for Styrofoam,” said Bayer.
EcoCradle is believed to be the only treeless, biodegradable shipping material that can be molded into as many shapes as polystyrene, meaning it can protect objects of any size or weight. Testing has found the material to be safe even for those with fungal allergies as it contains no spores.
EcoCradle is made of agricultural byproducts and mushroom roots; its composition is based on what’s regionally available. For instance, in the Midwest, they might use rice hulls or cotton burrs from the South to generate the shipping material, which provides the same cushioning strength and protection as a petrochemical-based material like Styrofoam. EcoCradle requires very little energy to produce because it is grown, not manufactured, a process that takes about five days. Its creation process not only uses approximately one-tenth the amount of energy used to make traditional synthetic materials, but it’s also completely compostable — the material can return nutrients to the soil within 30-45 days.